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Mould-Cleaning Units from KKS - the gentle and cost effective maintenance for your precious tools

the gentle and cost effective maintenance for your precious tools

The intensive, gentle and reproducible cleaning of tools fort he polymer-industry as well for the moulds used for pressure die casting of aluminum are in most of the cases only possible after a total disassemble. The manual cleaning of tough contaminations by means of brushes, rubbing, scratching or blasting are often insufficient and lead to damages of the surface and the tearing edge. The technologically leading ultrasonic-technology and procedures form KKS offer you a gentle, reproducible and economical solution for the cleaning of your expensive moulds which is modeled to your specific needs.

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Your advantages

  1. Efficiency – The ultrasonic-system of KKS reduces the labor- and cost-intensive manual cleaning. Your tools or moulds are cleaned within a few minutes.
  2. Increase in production – The fast cleaning-procedure guarantees a high availability of your tools.
  3. Increase of the lifetime – The gentle cleaning method prevent damages of surfaces and tearing edges.
  4. Increase of the cleanliness –Complex and delicate geometries such as undercuts grooves, notches, coolant-bores, etc. are entirely decontaminated.
  5. Increase of the quality – Complex and delicate geometries such as undercuts grooves, notches, coolant-bores, etc. are entirely decontaminated.

The Success Factors

  1. Consultancy – KKS has long-lasting experience and proven track-record which can be supportive for your success. Obviously we can demonstrate the effectiveness of the cleaning method for your specific case in our own lab by performing trials.
  2. The process-media – KKS is proficient in those processes and methods and does offer the specific cleaning agents as well as other media for example for dewatering, corrosion- inhibitors, etc.
  3. The ultrasonic technology – THE core competence of KKS - KKS develops since decade's ultrasonic generators and transducers. Those systems are well known for its reliability, its high energy and power density.
  4. The concept of the cleaning unit – KKS Units are reliable and robust. They are entirely made out of stainless steel or in specific cases of chemical resistant polymers. Size and configuration are designed according your specific needs.
  5. Education and Service – KKS does train and take care of the customer over the whole lifecycle of cleaning unit. This is the way how we make sure that you reach reproducible results.

 

Some examples:

PVC-Extrusions-Mould
before
PVC-Extrusions-Mould before the conditioning

after

PVC-Extrusions-Mould after the conditioning


Elastomer injection-die molding
before
Elastomer injection-die molding before the conditioning

after
Elastomer injection-die molding after the conditioning


Piston of a locomotive engine
before
Piston of a locomotive engine before the conditioning

after
Piston of a locomotive engine after the conditioning